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GCRI · 先进产业与机器人

工业过程安全

Process safety prevents the fires, explosions and toxic releases that can occur when plants handle hazardous substances at scale. Major accidents are rare, but their consequences for workers, neighbours and the environment can be catastrophic. This page sets out how major accidents develop, how process safety is managed and measured, and what evidence serves the operators, regulators and communities responsible.

01画布

工作如何开展。

系统 · 围绕本主题示意

工厂运行与安全

Industrial process safety · Plant 3 · Shift 1

  • OEE,占计划的 %
    752关注
  • 安全关键警报已触发
    3警报
  • 本班次机器人工位停机
    9
  • 单位能耗
    1.3kWh正常
安全关键警报被搁置GCRI · 先进产业与机器人

障碍

保护层

高压跳闸SISQ1健康
泄压阀 RV-12机械Q2健康
气体探测区 4检测Q3已绕过
机器人单元光幕保障措施Q4健康

反应堆压力

Plant operations and safety: the screen’s structure, terms and states for Industrial process safety.示例名称和示意数值;是设计方案,并非记录或实时系统。

图工厂运营与安全:示例名称和示意数值,并非记录或实时系统。

02问题

Industrial process safety: how the risk develops.

Chemical and major accident hazards. The dossier below sets out how the risk develops, what is measured, where the data come from, how it is modelled and who decides.

机制

Barriers fail together

Major accidents usually follow the failure of several safeguards at once: design, alarms, procedures, relief 系统 and emergency response.

机制

Drift erodes margins

Deferred maintenance, small modifications and normalised deviations gradually erode safety margins until an initiating event finds a gap.

机制

Natural hazards trigger accidents

Floods, earthquakes, lightning and heat can damage equipment and power, triggering releases at multiple points at once.

机制

Neighbours carry consequences

Communities near hazardous sites face the consequences of releases. Land-use planning and public information reduce harm.

03地理

德国的基础设施暴露。

德国的夜间灯光、人口密度和洪水水体,来自 NASA GIBS。每个图层均标有各自日期。

交互式地图需要JavaScript;图层列表和来源见下文。

图层 3

本页面的基础设施暴露

关于本图层
证据
观测
来源
VIIRS Black Marble(VNP46A2)(NASA LAADS DAAC)
提供方
NASA LAADS DAAC
许可协议
NASA 开放数据
年份版本
每日;卫星辐射亮度,已校正月光和大气影响
构建时的最新内容
2026-10-12
处理结果
约 500 米网格
不确定性
所示日期的卫星夜间辐射亮度;灯光是用电和停电的替代指标,并非对供应或获得电力情况的测量。
经由以下途径到达
gibs.earthdata.nasa.gov,仅在您允许实时地图后访问
关于本图层
证据
估计值
来源
世界网格化人口 v4.11(NASA SEDAC(哥伦比亚大学 CIESIN))
提供方
NASA SEDAC(哥伦比亚大学 CIESIN)
许可协议
CC BY 4.0
年份版本
null;基于人口普查的估算,静态(2020)
处理结果
约 1 公里网格
不确定性
基于人口普查的 2020 年每平方公里人口估算,作为风险暴露背景展示;不是受任何危害影响的人数。
经由以下途径到达
gibs.earthdata.nasa.gov,仅在您允许实时地图后访问
关于本图层
证据
观测(云层造成缺口)
来源
VIIRS 全球洪水产品(NASA LANCE)
提供方
NASA LANCE
许可协议
NASA 开放数据
年份版本
每日;卫星探测;云层造成缺口
构建时的最新内容
2026-10-14
处理结果
约 250 米网格
不确定性
卫星探测;云层造成缺口。卫星或模型栅格数据,按提供方发布的原样呈现。云层、条带缺口和反演误差会造成缺口和噪声;数值是指标,而非某地的测量值。
经由以下途径到达
gibs.earthdata.nasa.gov,仅在您允许实时地图后访问
关于本图层
证据
观测
来源
VIIRS NOAA-20 校正反射率(NASA LANCE)
提供方
NASA LANCE
许可协议
NASA 开放数据
年份版本
每日;卫星图像
构建时的最新内容
2026-10-14
处理结果
约 250 米网格
不确定性
卫星图像。卫星或模型栅格数据,按提供方发布的原样呈现。云层、条带缺口和反演误差会造成缺口和噪声;数值是指标,而非某地的测量值。
经由以下途径到达
gibs.earthdata.nasa.gov,仅在您允许实时地图后访问
关于本图层
证据
模型生成(GIBS 发布的最新年份)
来源
MODIS Terra 和 Aqua 土地覆盖(MCD12Q1)(NASA LP DAAC)
提供方
NASA LP DAAC
许可协议
NASA 开放数据
年份版本
每年;卫星分类;GIBS 发布的最新年份
构建时的最新内容
2024-01-01
处理结果
约 500 米网格
不确定性
所示年份的卫星土地覆盖类别,含农田;该分类存在已知误差,并非农场登记册。
经由以下途径到达
gibs.earthdata.nasa.gov,仅在您允许实时地图后访问
关于本图层
证据
观测(云层和过境时间造成缺口)
来源
VIIRS NOAA-20 375 米(FIRMS)(NASA LANCE FIRMS)
提供方
NASA LANCE FIRMS
许可协议
NASA 开放数据
年份版本
每日;卫星探测;云层和过境时间造成缺口
构建时的最新内容
2026-10-13
处理结果
约 500 米网格
不确定性
所示日期的卫星热点探测结果,包括天然气火炬和工业热源;并非已确认的火情、事件报告或预警。
经由以下途径到达
gibs.earthdata.nasa.gov,仅在您允许实时地图后访问

最新可用

NASA GIBS / EOSDIS · ASTER GDEM (METI, NASA) · Blue Marble (NASA) · © OpenStreetMap贡献者 (ODbL) · Natural Earth

正在加载最新的NASA影像。

拖动以移动。按住 Ctrl 或 ⌘ 并滚动、双指缩放或使用按钮缩放;悬停可查看指针下的数值;重置可返回该区域。

基础设施风险暴露,以德国为取景。NASA 发布的卫星和模型产品,各带自己的日期。它们是指标,而非对任何地点的评估。

数据:NASA GIBS · ASTER GDEM · Blue Marble · © OpenStreetMap 贡献者 · Natural Earth · NASA EONET · 美国地质调查局 · NASA JPL OPERA DIST-ALERT来源与许可

  • We acknowledge the use of imagery provided by services from NASA’s Global Imagery Browse Services (GIBS), part of NASA’s Earth Science Data and Information System (ESDIS). Colours redrawn from the published colour map; values averaged into hexagonal cells where shown (modified). NASA 开放数据
  • We acknowledge the use of imagery provided by services from NASA’s Global Imagery Browse Services (GIBS), part of NASA’s Earth Science Data and Information System (ESDIS). Colours redrawn from the published colour map; values averaged into hexagonal cells where shown (modified). NASA 开放数据
  • VIIRS Black Marble 夜间灯光,NASA 戈达德航天中心;由 NASA Level-1 与大气档案和分发系统(LAADS DAAC)分发;影像来自 NASA GIBS。颜色依据已发布的色标重绘;显示处的数值已按六边形网格平均(经修改)。 NASA 开放数据
  • Center for International Earth Science Information Network (CIESIN), Columbia University. 2018. Gridded Population of the World, Version 4 (GPWv4): Population Density, Revision 11. NASA Socioeconomic Data and Applications Center (SEDAC). 采用 CC BY 4.0 许可。颜色依据已发布的色标重绘;显示处的数值已按六边形网格平均(经修改)。 doi:10.7927/H49C6VHW. CC BY 4.0
  • VIIRS 近实时产品(洪水、地表温度、积雪覆盖、校正反射率),NASA LANCE;影像来自 NASA GIBS。颜色依据已发布的色标重绘;显示处的数值已按六边形网格平均(经修改)。 NASA 开放数据
  • MODIS 陆地产品(植被指数、总初级生产力、土地覆盖),NASA LP DAAC 和 LANCE;影像来自 NASA GIBS。颜色依据已发布的色标重绘;显示处的数值已按六边形网格平均(经修改)。 NASA 开放数据
  • NASA 资源管理火灾信息系统(FIRMS),VIIRS 375 m 活跃火点产品,NASA LANCE;矢量瓦片来自 NASA GIBS。颜色依据已发布的色标重绘;显示处的数值已按六边形网格平均(经修改)。 NASA 开放数据
  • ASTER GDEM 是 METI 和 NASA 的产品(ASTER Global Digital Elevation Model V003,NASA LP DAAC);影像来自 NASA GIBS。颜色依据已发布的色标重绘;显示处的数值已按六边形网格平均(经修改)。引用格式:NASA/METI/AIST/Japan Spacesystems and U.S./Japan ASTER Science Team (2019). ASTER Global Digital Elevation Model V003. doi:10.5067/ASTER/ASTGTM.003. NASA 开放数据
  • 使用 Natural Earth 制作。免费矢量和栅格地图数据,见 naturalearthdata.com。 公有领域
  • © OpenStreetMap 贡献者(ODbL),经由 NASA GIBS(海岸线、边界、道路和地名)。颜色依据已发布的色标重绘;显示处的数值已按六边形网格平均(经修改)。 ODbL
  • Blue Marble,NASA Earth Observatory;影像来自 NASA GIBS。颜色依据已发布的色标重绘;显示处的数值已按六边形网格平均(经修改)。 NASA 开放数据
  • 地球仪和平面地图上的背景信息:海岸线、边界、道路和地名来自 NASA GIBS 参考图层(OpenStreetMap 数据,ODbL,© OpenStreetMap contributors);Blue Marble 影像可作为可选底图;3D 地形和高程读数来自 ASTER GDEM 高程色彩指数(5 m 至 200 m 分级,为便于辨识而作了夸张处理)。边界按已发布的样式绘制,不代表对任何领土的立场。
  • 实时事件:NASA Earth Observatory Natural Event Tracker(EONET);事件仅供参考,并保留其原始来源链接。
  • 实时:NASA EONET。事件仅供参考,不是主管机构的预警。
  • 实时:美国地质调查局。事件仅供参考,不是主管机构的预警。
  • Observed (EO): NASA JPL OPERA DIST-ALERT (contains modified Copernicus Sentinel data 2026). We acknowledge the use of imagery provided by services from NASA’s Global Imagery Browse Services (GIBS), part of NASA’s Earth Science Data and Information System (ESDIS).
  • NASA GIBS: We acknowledge the use of imagery provided by services from NASA’s Global Imagery Browse Services (GIBS), part of NASA’s Earth Science Data and Information System (ESDIS).
  • 河流流量预报,30天及区间(GloFAS,经Open-Meteo):包含经修改的Copernicus Emergency Management Service 2026年信息;非洪水警报。
  • 天气数据来自 Open-Meteo.com (https://open-meteo.com/), 依据 CC BY 4.0 (https://creativecommons.org/licenses/by/4.0/). 授权。
  • 可选图层(图层列表中有 12 个来源:实时、预报、观测和背景)开启时会在地图上和此处显示其提供方署名;预报是模型输出,派生指数是估计值。

图层与日期

  • 夜间灯光,每日:VIIRS Black Marble(VNP46A2),NASA LAADS DAAC · 2026年10月12日
  • 人口密度,2020 年:人口:哥伦比亚大学 CIESIN,世界网格化人口 v4.11(2018),NASA SEDAC, CC BY 4.0 · 静态
  • 洪水水体,3 日合成:VIIRS 全球洪水产品,NASA LANCE · 2026年10月14日
  • 真彩色:VIIRS NOAA-20 校正反射率,NASA LANCE · 2026年10月13日
  • 土地覆盖类型(IGBP),年度:MODIS Terra 和 Aqua 土地覆盖(MCD12Q1),NASA LP DAAC · 2024
  • 活跃火点与热异常:VIIRS NOAA-20 375 m(FIRMS),NASA LANCE FIRMS · 2026年10月13日

04跨领域

Process safety failures reach water, air and communities.

Process safety lessons are designed for the Global Sector Risk and Resilience 系列. Seveso III, ILO Convention No. 174 and the OECD Guiding Principles (third edition, 2023) set the frame; operator lessons are published only with agreement.

  • Lessons learned from incidents.
  • Natech (natural hazard triggered) accident cases.
05孪生与级联模拟器

Model industrial process safety as a system. Run the cascade.

Assembled from the Nexus Standards area profile 工业与制造业: the hazards it names, the 系统 and sectors that carry the loss, the controls that dampen it and the data that observe it. Choose the components, pick an initiating hazard and step through the cascade. The Map view places the run on an example geography with open data. Every coupling weight is a stated assumption you can change. A teaching model, not a forecast, an assessment or a certification. To model a place of your own choosing, open the full System Builder.

灾害

  • Natech event
  • 溃坝
  • 河流洪水 (在下游引发)
  • Flash flood (set off downstream)
  • 大规模流离失所(在下游引发)
  • Chemical spill or leak (set off downstream)
  • Emergency-response overload (set off downstream)
  • 大范围停电(在下游引发)
  • 供水短缺(在下游引发)
  • Toxic gas release (set off downstream)
  • Industrial fire (set off downstream)

控制措施

  • NS-0 章程与原则
  • NS-9 情境 UNI(部署、实例、计划实例)
  • NS-11 验证与监测(证据、证明、零信任符合性观测)
  • NS-12 软件、模型和 AI/ML 制品(供应链、模型卡、数据集说明)
  • NRS-H60 危害类别:供应链与流动中断(NHS-1 sys.supply-chain)
  • NRS-H50 危害类别:工业与过程事故(NHS-1 infra.industrial)
  • NRS-H109 危害类别:能源转型技术故障(NHS-1 tech.energy-transition)
  • NRS-X10 化学、工业、核与辐射安全
  • NRS-H54 危害类别:信号与平台中断(NHS-1 cyber.platform)
  • NRS-K14 领域包概况:制造业与工业(DOMAIN-014)

观测

  • eMARS Major Accident Reporting System (listed for reference)
  • World Development Indicators (listed for reference)
  • ILOSTAT (listed for reference)
  • Manufacturing value added as a proportion of GDP and per capita
  • CO2 emission per unit of value added
  • Manufacturing, value added (% of GDP)
  • Direct economic loss to all other damaged or destroyed productive assets attributed to disasters

示例地理范围

  • The Strait of Malacca: 227 hexagonal cells
  • 今夜夜间灯光与停电(VIIRS 昼夜波段),NASA GIBS
  • 穿透云层的地表水,30 m(OPERA DSWx-S1 雷达),NASA GIBS
  • 过去半小时降雨率(IMERG),NASA GIBS
  • 地表土壤湿度(SMAP),NASA GIBS
06指标

衡量什么,以及衡量得如何。

每个指标都注明其单位、频率、背后的来源类型以及数值将附带的证据标签。此处不显示数值:数值由计划依据其自身权限提供。

指标单位节奏来源类型标签
Process safety events by tiercount per million hours worked年度Operator reporting under API RP 754 or similar已报告
Major accidents notified计数年度eMARS and national databases已发布统计
Overdue safety-critical maintenance计数每月Maintenance 系统观测
Upper-tier major hazard establishments计数per updateSeveso registers已发布统计
Safety instrumented functions tested on schedulepercent年度Test records观测
Population within hazard zones of major sitespeople每次评估Land-use planning analyses估算
07方法与证据

How industrial process safety is modelled, measured and tested.

模型、其假设、数据和不确定性,以科学家或工程师会核查的形式呈现。结构遵循已发表的方法。所取数值仅为示意,不是研究发现。

系统模型

The couplings between the systems in industrial process safety: signs of influence, a reinforcing and a balancing loop, and cross-links where stress jumps.

++−++产业工作贸易社区经济R 增强B 平衡
Causal loop diagram from the page’s systems; signs show the direction of influence. Illustrative structure for a system dynamics or network model, not estimated couplings.
FAIR 指导原则 · GO FAIR 和 FORCE11W3C PROV · 万维网联盟关于一致处理不确定性的指南 · IPCCCEOS 分析就绪数据 · 地球观测卫星委员会
08来源

证据来自何处。

具名公共数据集与机构记录,各自注明许可类别。依协议获得的来源仅按其条款使用,绝不再次发布。

来源它提供什么许可类别
eMARS major accident reporting system (European Commission JRC)Reported major accidents and lessonsPublic, EU terms
US Chemical Safety Board investigation reportsDetailed investigations of chemical accidentsPublic domain, US government
Seveso establishment registers (eSPIRS)Major hazard establishments in EuropePublic, EU terms
CCPS process safety resourcesIndustry guidance and metricsLicence per publication
OECD chemical accidents programmeGuidance and lessons learnedPublic, OECD terms
09决定

由谁决定,以及证据服务于什么。

Advanced Industry and Robotics prepares evidence. The decisions below are taken by the authorities named, under their own rules, and never by the platform.

谁来决定问题本页面服务的证据
Operators of hazardous facilitiesWhich barriers and maintenance to prioritiseBarrier reviews; event data
Major hazard regulatorsWhere to inspect and what to requireAccident and inspection evidence
Land-use planners and emergency servicesHow to plan around major sitesHazard zone and population evidence

该主题产生的产出

  • Accident lesson syntheses from public investigations
  • Natural-hazard-triggered accident assessments
  • Barrier management reviews
  • Evidence notes for land-use planning near major sites
10核心问题

专家提出的问题。

  1. 01

    What could go wrong?

    Which loss-of-containment scenarios a facility faces and how severe they could be.

  2. 02

    Which barriers prevent them?

    The layers of protection, from design and control to relief 系统 and emergency response.

  3. 03

    Are the barriers working?

    How degradation, maintenance backlogs and change erode protection over time.

  4. 04

    Who is at risk beyond the site?

    How land-use planning and emergency arrangements protect neighbouring communities.

11机制

What drives the risk.

Major accidents rarely have a single cause. Investigations repeatedly find combinations of design flaws, failed or bypassed safeguards, poor management of change, production pressure and missed warnings. The image of aligned holes in successive barriers captures how latent weaknesses combine.

Low personal injury rates do not indicate good process safety. Organisations that measure only slips and trips can miss the degradation of critical safeguards. Leading indicators of barrier health are needed.

Natural hazards can trigger industrial accidents. Floods, earthquakes, 极端高温 and lightning can damage containment and disable safeguards at the moment emergency services are stretched.

Transitions bring new hazards. Hydrogen, ammonia, batteries and new chemicals used in the energy transition have properties that existing practice may not fully address.

12方法与局限

证据如何收集,以及止于何处。

方法或数据显示内容其局限
Hazard identification studiesCredible accident scenariosDepend on imagination and expertise
Consequence modellingExtent of fires, blasts and toxic cloudsSensitive to weather and release assumptions
保护层分析Adequacy of safeguardsUses generic failure data
Accident investigationRoot causes of past eventsLessons often not transferred across firms
13方法

如何研究,以及方法无法说明的内容。

14Where this page’s references

Where this page’s references lead.

阅读本页时所对照的机构和文件。状态和版本会变化;每个链接都指向发布机构。

15问题

问题与解答。

What is process safety?
The management of hazards in facilities that handle dangerous substances, to prevent fires, explosions and toxic releases through design, operation and maintenance.
What is the Seveso Directive?
The European Union law requiring operators of sites with dangerous substances to prevent major accidents and limit their consequences, with duties scaled by quantity.
What is a Natech accident?
A technological accident, such as a chemical release, triggered by a natural hazard like a flood or earthquake.
Does the platform investigate accidents?
No. Investigations are carried out by competent authorities and operators. The platform studies published findings for lessons.
Why distinguish process safety from occupational safety?
Because the causes and indicators differ. Major accidents can occur at sites with very low everyday injury rates.
Can a site share incident data with the platform?
Research designs protect confidential information, and sharing is voluntary. Write to 研究合作表单.
报告贡献

从本页贡献证据。

报告 is the Consortium’s quarterly publication. What you know about this subject can become evidence, a case or a correction in the next edition, credited to you and published under CC BY 4.0 where it is your own work.

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